The best raw materials and a finely tuned production process

A consistently high level of expertise across every step of the process ensures the precision that NOTTER is known for, as well as consistently first-class quality.

2D/3D visualization

State-of-the-art CAD workstations allow us to design and visualize tools in real time. We are able to virtually simulate the decisive parameters and thus avoid time-consuming and costly trial-and-error phases in development. Among other things, this allows us to precisely determine the effects of weight, volume and surface finish. If required, we can create models for you using the rapid prototyping process.nbspWe use the finite element method (FEM) to simulate the planned properties during the development phase.

Material selection

When selecting the optimum material, it is important to maintain control over parameters such as toughness and resistance to wear, breakage and corrosion. For this reason, we at NOTTER define individual material specifications for our tools and have the corresponding steels developed and produced exclusively for us. This enables us to offer alloys and hardening mixtures that are precisely tailored to the respective application.

Debossing

Maximum precision is essential for a perfectly debossed result. We therefore optimize the geometry of the blank according to the subsequent task. With a tolerance of less than two hundredths of a millimeter, we can also produce intricate imprints.

Hardening

We subject our tools to a special hardening process with process-controlled heating and cooling phases in order to increase their resistance to breakage and wear, thus extending their service life and making them even more precise. During this process, the core temperature is monitored closely to keep it at 1°C. The result can be reproduced in a controlled manner and leaves no visible marks on the tool. The individual hardening processes are optimized precisely for the respective steels and applications.

Grinding

The grinding process gives the head, stem and tip of our tools their final shape. To enable use with standard-shaped cams, we optimize our tools with head geometries developed in-house. Precision and surface finish are the top priority in all of our grinding processes, thus ensuring the high operational reliability and long service life of our tools. We also use the finite element method (FEM) for the grinding process.

Polishing

Trained specialists finish our tools by hand. In this step, the imprint and the spaces in between are trimmed, reducing the risk of adhesion and optimizing tablet quality by ensuring that the tool functions perfectly.

Coating

The final step in the creation of a NOTTER-quality tool is the physical vapor deposition (PVD) coating. This process enables us to achieve a microfine surface finish. The coating systems we have developed simultaneously improve a whole host of tool properties – for example, by reducing the risk of adhesion or increasing resistance to corrosion and wear.

We provide you with comprehensive support

Want to know more about NOTTER solutions?

Contact our team of experts to discuss your individual requirements and receive a customized solution for your tablet production process.

We look forward to receiving your e-mail or phone call!

Anfrage (EN)

Formular

Harald Römer
Application consultant

 +49 (0) 160 / 97841847
 +49 (0) 7043 / 9258-39