Case studies: Solution made by NOTTER

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Segment wear

After switching to NOTTER direct segments, rapid wear of holes and pressing zones was no longer an issue. The long service life of the segments maximized output and minimized costs.

  • Maximum output
  • Longer service life
  • Maximum sustainability

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Product adhesion

Once the customer had switched to tools coated with NOTTER Plasmachrom® , they were able to manufacture products without any production disruptions or formulation changes. In addition, the biocompatibility of the coating will ensure from now on that there is no chance of toxic Cr6 compounds coming into contact with the customer's product – this has even been certified. In the event of an audit, the customer can present a corresponding certificate.

  • Robust tablets
  • Shorter cleaning time
  • Certified biocompatibility

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Tool breakages

The customer decided to follow NOTTER's recommendation. Under the intensive supervision of an application consultant, the composite tools were replaced with NOTTER mono multi-tip tools featuring the same number of tips and the process was optimized for the new, higher-performance tool. Once the work was complete, the customer was able to immediately increase their output by 30%. There is even the potential to double the output in the future by increasing the number of tips.

  • 30% more output
  • Shorter cleaning time
  • Less downtime
  • Personnel savings

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Corrosion problems

After switching to the two new alloys, the tools were no longer corroded and GMP-compliant production was ensured.

  • Maximumnbspcorrosion resistance
  • GMP-compliant production

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Damage to the tool head

Once the customer had opted for the Notura® Disc, this solution was implemented by the NOTTER application consultant and precisely optimized for the process. The punch set provided 2 years of problem-free operation before it needed replacing for the first time. This led to enormous cost savings, as in the past, when using punches with a standard B head profile, the entire punch set would have to be replaced four times during this period.

  • Cost savings
  • Less downtime

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